NOTE: The list below refers to what had been done to the car through the 2001 season primarily for competition in Street Prepared. Since then I've made a few more changes and have noted them at the end of each section if appropriate. I've also tried to remember to indicate modifications I've made for Street Modified, which is the class I'll be competing in at the 2003 Solo II Nationals.
A lot of people have asked me what I've done to our 1995 M3 to make it so competitive in SCCA autocross competition. At first our car appears to be virtually stock since it doesn't have wildly flared fenders and monster tires and wheels.
Too often people confuse "doing everything you can do" to a car with "doing what actually works best" on a car. I do a lot of testing to learn the latter and avoid the former.
Here's the straight skinny on what I have and have not done to our car. Get out the No-Doz and read to your heart's content.
FINAL
DRIVE RATIO
I run a 3.38 diff out of the M3 automatic in the car and have
since early in the 1999 season. The 3.38 does help a bit coming
out of corners but also shortens 2nd gear to only a 57mph top
speed. On most ProSolo courses that's not a problem, but on fast
Solo II courses I'm faced with riding the rev limiter or using
3rd a lot. (On the South course at the 2000 Solo II Nationals
I was forced to shift to 3rd in two different places.)
I ran a 3.23 final drive (out of a 97 M3) in 1998. Although it allows a 60 mph top speed in 2nd gear, I saw little improvement over the stock 3.15 (which allows 62 mph in 2nd). I actually switched back to the 3.15 after the '98 ProSolo Finale and before the Solo II Nats because of the course design. (Kevin Bailey helped with the swap as my feeble upper body strength wasn't quite up to the task.)
To maintain the optimal torque "sweet spot" without running out of revs on a typical Solo II course might require traveling to all events with all three diffs and installing the one that best suits the course for the day. It's "only" about a two hour job. Although most would consider that level of prep nuts, I did exactly that at Nationals in 1998. I arrived with the 3.15 in the car, but put the 3.23 in when I saw how tight the ProSolo course was. Then reinstalled the 3.15 for the Solo II Nationals because the courses were much more open.
I'm now convinced the 3.38 is faster than either the 3.23 or 3.15, but it requires up and down shifting on many courses.
EXHAUST
I still run the stock exhaust manifold. I've tried a couple different
racing headers and neither produced as much torque on the dyno
as the OE manifold. And torque is what wins autocrosses.
Last year I started running a FlowMaster cat-back exhaust that I had designed for the 97 (3.2l) M3 I roadraced in '98 and love it. Dyno results show modest gains in peak horsepower (+7hp) and torque (4-7 lb/ft), but I believe its greatest benefit to be in weight savings -- it weighs only 21 pounds.
2003 update: I am now running a full header-back exhaust system with a high-flow cat and Magnaflow muffler. Dyno tests show no significan gain (+/-1hp) but by replacing the OE cats with a single high-flow unit and going to a single 3" pipe all the way from the headers, I've now saved 37 pounds of excess weight. And it's perfectly legal in Street Prepared as well as Street Modified.
BIG
WHEELS/TIRES
This is one I get lots of comments on andI know I'm going against
conventional wisdom, but my testing has shown me that I know what
I'm doing here. I realize I'm going against conventional wisdom,
but you don't win championships simply by doin' what everyone
else is doin'.
I have not flared the fenders yet. And not just because I don't want to butcher such a beautiful car, either.
One reason I don't want to flare the fenders and run wider wheels and tires is that the M3 is already a fairly narrow car and I'm able to carry speed through maneuvers that my competition can't. The was shown clearly at the Peru ProSolo where I was able to drive through a Chicago box at the end of the main straight while my competition was forced to lift or even brake prior to entering.
Another main reason I refuse to go wider is that I'm not convinced that more rubber will be any quicker. That's right. I think the law of diminishing returns can come into play with big, wide tires in an autocross situation.
R-compound tires need to heat up to operating temperature (180--210 or so) to really stick. Lots of cold rubber on the ground is not nearly as effective as slightly less hot, sticky rubber. That's why I only run 245's.
I can heat the wider rears easily by doing ProSolo-style "launches" or burnouts off the line on a Solo II course (and you all thought I was just doin' that for fun! <g>), but pyrometer readings and test times have shown that larger tires just don't get up to temp with only 60 seconds or so to warm them up. Some of you will remember my thermo wrap I used at Nats in 1999 to try to keep some heat in the tires between runs.
Our car is so easy on tires that the tires I have on the car right now (245/40/17 front and rear) are the largest that I can run without losing time. To run the next size up (275's) would be a total waste of time. Literally.
2003 update: Now that Hoosier has produced their popular 285/30/18 tire in the autocross compound, I'm no longer faced with the choice of having to go to a much taller tire to get a little additional width. So I had a set of wheels custom made by Complete Custom Wheel with the greatest possible offset to give me the narrowest possible track.
I also recently flared the fenders to allow the use of this new tire and am very pleased with the results. In very cold weather I'm confident the 245 would still be the tire size of choice and I have yet to do any back to back testing, but results so far at ProSolo events at Oscoda and Wendover have been extremely gratifying. <g>
AIR
CONDITIONING
A/C in the car -- yep, still in there. That's the most valuable
extra 40 pounds on the car. When it's 95 degrees outside and everyone
else is wilting from the heat, I stay cool, calm, and collected
and I *know* I can perform to the best of my personal abilities.
2003 update: I've changed my position slightly on this. I still believe staying cool, calm, and collected prior to competition is critcailly important, but now I've got a wonderful truck to cool off in if needed. So for the National Championships in 2002 I removed the a/c for the first time in a desperate attempt to save weight. Fortunately, Nationals week was not very hot so the a/c wasn't missed. I decided to leave it out for the 2003 season and so far I've been able to stay cool in the truck and keep the car as light as possible.
For those not fighting for a ProSolo or Solo II National Championship, I'd definitely advise leaving the a/c alone.
VEHICLE
WEIGHT (fact, not fantasy)
How much does an M3 weigh? Well, it varies. I weigh mine at almost
every event and I can tell you that on most scales our car weighs
+/- 2930 with 1/4 tank of fuel. That's with 13-pound Recaro seats
(driver and passenger) replacing the stock LTW seats (64 pounds
each), aluminum flywheel (11 vs 24 pounds), Forgeline wheels (17.5
vs 23.5 pounds each), and custom exhaust (21 vs. 51 pounds).
In AS trim our car weighed 3123 at 1996 Solo II Nats.
2003 update: In SM trim our car weighed 2798 at the 2003 Wendover ProSolo thanks to a light weight battery, removal of the rear seat and trailer hitch, and lighter exhaust.
Shocks/Springs/Camber
Plates
In 197-98 I ran Koni double-adjustable Sport shocks and strut
inserts (same as I ran in AS), H&R 29910 Sport springs, and
custom camber plates I designed and had fabricated by Precision
Machine Werks.
In 1999 and 2000 I ran JRZ triple-adjustable coilover shocks with remote reservoirs, combined with H&R 60mm race springs (450lb front and rear) and TC Kline Design camber/caster plates which permit from -1.5 to -4.25 degrees negative camber. The car has a nearly perfect 50-50 weight balance.
In 2002 I switched from JRZ triple-adjustables to Moton triple-adjustables and raised the front spring rate to 90 nM (515#).
Chassis
X-Brace
I use the BMW factory chassis "x-brace" which triangulates
both sides of the lower portion of the transmission tunnel for
added stiffness. This brace comes standard on all M3 convertibles,
the M3 LTW, and all Z3's.
Sway
Bars
Racing Dynamics anti-sway bars, 27mm front and 22mm rear ,with
urethane bushings and links with spherical ball joint ends. I
ran stock anti-sway bars in 1997-98.
Flywheel
I use a all-aluminum flywheel from TC Kline Racing weighing 12
pounds (stock weighs 24 pounds) to reduce rotating driveline mass.
Lubricants
Red Line Oil in the engine, Red Line D4-ATF in the tranny, and
Mobile One 75W90 synthetic gear lube in the diff.
Fuel
Amoco 93 octane at sea level and Amoco 91 in Denver.
Spark
Plugs
NGK BCP6EV gold fine-wire spark plugs developed by Secret Ignition.
2003 update: I've switched to NGK BKR6EIXA iridium fine-wire plugs. Same performance range as the gold plugs, but longer duty cycle.
Air
Filter
In July the K&N FilterCharger air filter was replaced with
a Conforti/Eurosport Cold Air Intake with ITG air filter. I thought
my Euro airbox with K&N filter was good, but I am very impressed
with the performance of the new system. A very cost-effective
upgrade.
Seats
Recaro "SPG" fiberglass driver and passenger seat with
Recaro sliders mounted on TC Kline Design mounting brackets.
Steering
Wheel
Momo "Champion" 350mm wheel with hub.
Road
Wheels
Forgeline RS 17" x 9" ET40 with H&R 15mm spacers
in front.
2002 update: To take advantage of Hoosier's new 245/35/18 autocross tire I switched to SSR Integral 17" x 9" ET45 wheels with additional 5mm spacers front and back.
2003 update: To take advantage of Hoosier's new 285/30/18 autocross tire I switched to Complete Custom 18" x 10" front and 18" x 10.5" rear wheels.
Brakes
Hawk HP+ brake pads. Stock rotors and calipers, no ducting.
Harness
Bar
Stable Technologies non-telescoping harness bar for mounting shoulder
harness and video camera mount.
(No lectures, please, on the
dangers of using a harness bar.)
Driver
Restraints
Pyrotect 3" lap and shoulder belts with cam-lock release
for both driver and passenger.
Battery
DynaBatt racing battery (13 lbs.) in the stock location.
2003 update: Switched to a Hawker Odyssey battery using a Russ Wiles battery box in the stock location. The Hawker batter has greatly improved battery terminals and costs a bit less to boot.
What
else is there?
I use a Simpson open face helmet, Simpson shoes, drink Gatorade,
always wear my lucky red underwear, and listen to Marilyn Manson
to get psyched up. (OK.. just kidding about the Marilyn Manson...
wanted to see if you were still awake.<g>)
WHASSUP
WITH THE M3 LTW?
Lots of myths and legends abound, but here's what I know about
them.
In reality most LTW's weigh roughly 200 pounds less than a comparably equipped "standard" M3 -- a rare one with no sunroof, LTW interior (like mine), etc. Most of that savings was due to the aluminum door skins, and the lack of A/C or any serious undercoating or sound deadening. (Click here to see Jeff Lloyd's post about M3 LTW specs.)
A standard M3 equipped with sunroof, leather interior, A/C, CD player, etc. could easily weigh 400 pounds more than a zero-option LTW. But most were about 200-250 pounds more than most of the std. M3's on the road.
Considering the mods allowed in Street Prepared, I would expect a similarly prepared LTW would weigh about 3.5% less (100 lbs) less than mine.
LTW motors came off the same production line as other M3 motors, but all M3 motors are dyno'd prior to installation and the strongest 10% were reserved for LTW cars and motorsports sales. So the motors in LTW's were hand-picked, not really hand-built as many believe.
PS. If you have any specific questions about my car, feel free to write me.